Zinc Alloy Machining
Zinc die-casting alloys including Zamak and ZA alloys for automotive and consumer applications.
Material Properties
6.6-7.0
g/cm³
380-420
°C
200-300
MPa
80-120
HB
Good
100-150
W/m·K
Machining Recommendations
Recommended Methods
CNC milling, turning, drilling, threading
Tool Materials
Carbide or high-speed steel
Cutting Speeds
200-400 m/min
Feeds
0.1-0.3 mm/rev
Coolant
Water-soluble coolants or dry machining
Machinability
Excellent - very easy to machine
Surface Finish
Ra 0.2-0.8 μm easily achievable
Application Case Studies
Automotive Die-Cast Components
Industry: Automotive
Challenge
Zinc alloy parts for automotive applications including door handles and trim pieces
Solution
Optimized secondary machining process for die-cast parts
Result
Increased production capacity to 100,000 parts per month
Consumer Electronics Hardware
Industry: Electronics
Challenge
Zinc alloy components for smartphones, laptops requiring durability and aesthetic appeal
Solution
Implemented specialized finishing and plating processes
Result
Achieved premium appearance and supplied 50,000+ components annually
Precision Locks and Hinges
Industry: Hardware
Challenge
Zinc alloy components for door locks and hinges requiring corrosion resistance
Solution
Applied protective plating and passivation treatments
Result
Extended component lifespan by 20+ years in outdoor environments
Decorative Hardware
Industry: Architecture
Challenge
Zinc alloy components for decorative applications
Solution
Implemented polishing and premium plating finishes
Result
Created premium aesthetic appeal and supplied 10,000+ components annually
Industrial Equipment Components
Industry: Industrial
Challenge
Zinc alloy parts for machinery and industrial equipment
Solution
Optimized design for manufacturability and durability
Result
Reduced production cost by 30% while improving quality
Technical Specifications
Available Forms
- Die-cast parts
- Sheets
- Rods
- Blocks
1mm to 150mm diameter/width
Tolerances±0.02mm to ±0.05mm
Lead Times1-3 weeks for standard orders
Quality StandardsFrequently Asked Questions
What zinc alloys do you machine?
We machine Zamak 3, Zamak 5, Zamak 7, and ZA alloys for various applications.
Can zinc alloy parts be plated?
Yes, zinc alloy parts can be plated with nickel, chrome, gold, or other metals for enhanced appearance and corrosion resistance.
What's your lead time for zinc alloy parts?
Typically 1-3 weeks for standard orders, with expedited services available for urgent requirements.
Can you achieve tight tolerances on zinc alloy?
Yes, we can achieve ±0.02mm tolerances on zinc alloy parts using precision CNC machines and advanced fixturing.
Do you offer secondary finishing for zinc alloy?
Yes, we offer polishing, plating, powder coating, and other finishing services for zinc alloy parts.
Can you machine die-cast zinc parts?
Yes, we specialize in secondary machining of die-cast zinc parts, including drilling, tapping, milling, and finishing.
What surface finishes are available?
We offer nickel plating, chrome plating, gold plating, powder coating, and polishing for various aesthetic and functional requirements.
Can zinc alloy parts be welded or brazed?
Zinc alloys have low melting points and are not typically welded. However, they can be brazed or mechanically fastened.
Related Services
CNC Milling
Learn more about our cnc milling capabilities
CNC Turning
Learn more about our cnc turning capabilities
CNC Drilling
Learn more about our cnc drilling capabilities
Advanced Machining
Learn more about our advanced machining capabilities
Ready to Get Started?
Contact our engineering team to discuss your metals machining requirements.